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 Kalina Cycle for Taufkirchen


Wednesday, 6 July 2011
Kalina Cycle

Following the ASX announcement by Wasabi Energy to join the consortium to develop a new 4.5MWe Kalina plant in Taufkirchen, Germany, I have been meaning to write something about it. A Kalina cycle is of course a mixed fluid cycle where the mixed fluid is ammonia and water. While the Kalina cycle if offered over a wide temperature range, its advantages are more pronounced for lower temperatures.

To see why this Kalina cycle is thermodynamically superior to a regular Rankine cycle, let us remember that the best efficiency that one can achieve in a power cycle is the Carnot efficiency which is given as

where TC is the condenser temperature and TH is the turbine inlet temperature. Consider a typical Rankine pure-fluid cycle where the brine heat is used to evaporate a suitable cycle fluid. We are ignoring the superheat. The brine and cycle fluid temperatures along the heat exchanger would then look like this:

Because boiling takes place at constant temperature (at TX), the turbine inlet temperature (TH) is much lower than what it could have been (TH') if the cycle fluid were able to increase its temperature while it is receiving heat from the brine. If this were possible than the cycle fluid would reach TH' by following the dashed line.

It is possible to do this in a supercritical cycle where there is no phase change. It is also possible to do so in a Kalina cycle where the boiling temperature keeps increasing. The boiling point is not constant in a Kalina cycle because as more ammonia is evaporated than water, the concentration of water in the liquid increases and the boiling point increases. This is a so-called gliding cycle and is the basic reason why Kalina cycle is better than Rankine cycle, especially at lower temperatures where heat exchanger irreversibilities have a larger influence on the cycle efficiency and the power generation.

There was a hiatus in the Kalina cycle development and this probably was due to the the IP issues. While the original patent by Alex Kalina was issued in 1982 and must have expired by now, there have been a great many number of patents since then addressing various aspects of the technology and it was not clear what the IP was and who owned it. With the consolidation of the IP with Wasabi Energy, a renewed interest in Kalina cycles was being expected for some time. The decision by the Taufkirchen consortium to favour a Kalina cycle plant for their CHP (Combined Heat & Power) project fulfils this expectation.

 

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